Utilities
Controls
Utility crews operate equipment from elevated positions, at the base of poles, and at distances from the truck where cab-mounted controls aren’t accessible. The 6-function wireless and 10-function Lodar system let the operator control boom, winch, outrigger, and auxiliary functions from wherever the work is happening — up in a bucket, on the ground pulling cable, or at the base of a pole. The 4-button pendant provides reliable wired control for fixed-position operations at the truck.
6 Function IP Wireless Control System | 92 Series | FET Receiver
Six-function wireless for utility trucks with moderate hydraulic complexity.
$1,285.00
92206-8
10 Function IP Wireless Control System | 92 Series | FET Receiver
Ten-function Lodar system controlling boom, winch, outrigger, and auxiliary functions from wherever the work is happening.
$1,661.00
92210-8
Universal Momentary Pendant Control - 4 Button
Four-button pendant for reliable wired control of fixed-position operations at the truck.
$26.00
CP078
Winches
Winches on utility trucks pull cable, position equipment, and handle tensioning operations. The industrial hydraulic winch provides continuous-duty pulling power for sustained cable pulling and equipment positioning — jobs that can run for hours at a time. The industrial electric winch handles pulling tasks on trucks and equipment where hydraulic lines aren’t plumbed to the winch location, or for portable applications at substations and utility yards.
Hydraulic Power Units
Utility trucks and equipment — line trucks, digger derricks, bucket trucks — run multiple hydraulic circuits for booms, outriggers, winches, and auxiliary tools. The 4-way pump handles the multi-circuit demand of utility equipment where several functions need independent hydraulic control from a single power source. The 2-way power up / power down unit serves auxiliary applications where controlled movement in both directions is needed, such as cable tensioning equipment and pole-setting tools.
Bucher Pump 2 Way (Power Up / Power Down) 2.5 gal. Poly Reservoir
Two-way power up / power down unit for auxiliary utility applications — cable tensioning, pole-setting tools, and other controlled-movement functions.
$641.00
PM-3551
Bucher 4 Way Pump
Four-way pump handling the multi-circuit demand of utility equipment — boom, outrigger, winch, and auxiliary functions from a single power source.
$1,028.00
PM-3530
Frequently Asked Questions
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Can I use a fuse to protect my winch and vehicle?
Yes, a fuse or circuit breaker is highly recommended to protect your winch and vehicle from electrical damage. A 400-amp circuit breaker is ideal, as it handles amperage spikes during winching and resets easily, unlike costly 400-amp fuses. Alternatively, a cut-off switch is a budget-friendly option to disconnect power during a short circuit, though it won’t prevent spikes. Always use properly rated devices for safety.
What precautions should I take when pulling heavy loads?
Place a heavy blanket, jacket, or winch dampener over the wire rope during heavy pulls. If the rope snaps, the cloth can help absorb energy and reduce dangerous backlash. Ensure the item is thick, secure, and placed midway along the taut rope. This simple step protects you and others nearby during tasks like vehicle recovery or heavy towing.
How can I provide a safe anchor point while winching?
Use a D-ring or bow shackle rated for your winch’s pulling capacity with a tree trunk protector or similar anchor strap. Select a sturdy anchor like a healthy tree or vehicle tow point. Wrap the protector around the anchor, attach the shackle, and connect the winch cable. Ensure all gear is rated for the load and check connections before winching. This prevents equipment failure or injury during tasks like vehicle recovery.
How can I double my winch pulling capacity?
You can double your winch’s pulling capacity by using a snatch block, which is a pulley system that redirects the winch cable. Here’s how it works: Attach the snatch block to the load or a secure anchor point, then run the winch cable through the pulley and back to a fixed point, like the tow hook on your vehicle. This setup effectively halves the load on the winch by distributing it across two cable lines, allowing it to pull twice as much weight.
How much pulling power do I need from my winch?
Choose a winch with a pulling capacity at least 1.5 times your vehicle’s gross weight to handle obstacles like mud, snow, sand, water, or steep hills. For example, a 6,000-pound vehicle needs a winch rated for at least 9,000 pounds. This ensures enough power for safe recovery in tough conditions without overloading the winch.
How do I secure a load with my winch?
Use ratchet straps or tie-downs to secure a load safely. Winches are not suitable for tying down loads, as constant movement or vibration can damage their gears. Choose high-quality ratchet straps rated for the load’s weight and attach them to secure anchor points on your vehicle or trailer. Check straps for wear and ensure they’re tight to prevent shifting during transport.
What maintenance is required on my winch?
Regular maintenance extends your winch’s life. Lubricate all grease points, tighten bolts, and inspect electrical connections, especially at the battery, for corrosion or loose fittings. Check the wire rope for wear, flat spots, or broken strands; replace if damaged. Refer to your winch manual for specific checks. Routine care prevents breakdowns and ensures safe operation during tasks like vehicle recovery.
How do I re-spool the wire rope onto my winch?
Always wear leather gloves when re-spooling wire rope to protect your hands. Never use bare hands, as the rope can cause cuts or burns. Keep a slight load on the rope to spool it evenly. Guide the rope with one gloved hand while using the remote control in the other to operate the winch. This ensures safe, tight spooling for effective winching.
What should I do about my vehicles wheels while winching?
Place wheel chocks or sturdy blocks under your vehicle’s wheels before winching. This prevents the vehicle from rolling forward or backward, keeping it stable and safe during the pull. Use solid materials like wood, rubber chocks, or stones, and position them snugly against the tires. This is especially important on slopes or loose terrain during tasks like vehicle recovery.
Can I increase the line speed of my worm gear winch?
Yes, but it reduces pulling power by about 50%. For electric winches, swapping gears can boost line speed up to 50%. For hydraulic winches, replacing the motor with one of different displacement can increase speed. Consult your winch manual or a professional for proper modifications to ensure safe operation and avoid damage during tasks like vehicle recovery.
Videos
12,500 lbs. 8" Drum Industrial Electric Winch
12,500 lbs. 8" Drum Industrial Electric Winch
12,500 lbs. 8" Drum Industrial Electric Winch
12,500 lbs. 8" Drum Industrial Electric Winch
12,500 lbs. 8" Drum Industrial Electric Winch
12,500 lbs. 8" Drum Industrial Electric Winch
12,500 lbs. 8" Drum Industrial Electric Winch
12,500 lbs. 8" Drum Industrial Electric Winch
Pairing the 92 Series Lodar Remote & Transmitter
10 Function IP Wireless Control System | 92 Series | FET Receiver
